Die Cuts

Bron Converting offers a wide range of die-cutting capabilities and techniques tailored to the requirements of your custom products. Whether you’re developing a prototype or building up high-volume production, our advanced equipment and expertise ensure excellent results every time.

Explore our advanced die-cutting capabilities: 

• Rotary Die-Cutting
• Flatbed Die-Cutting
• Kiss Cutting
• Perforation
• Pull-Tabs & Extended Liners
• Waterjet Cutting
• Laser Cutting
  

Rotary Die Cutting

Referring to a circular motion, Rotary Die Cutting is done using a cylindrical die that punches out pieces of the source material to your desired specifications. Rotary Die Cutting is efficient, repeatable, and ensures consistency in finished parts – making it ideal for larger projects where considerable volume of individual parts is required. If your team is hand-cutting pieces during the manufacturing or production process, you’re a candidate for Rotary Die Cutting!  

Flatbed Die Cutting

If you are looking for high precision cutting for thicker and/or sheet materials, Flatbed Die Cutting is the ideal option.  Flatbed Die Cutting is carried out by utilizing a steel rule or blade. Once formed, the cutting die is placed in a hydraulic or mechanical press for precision cutting. Flatbed Die Cutting is accurate, versatile, and flexible, as it can handle various shapes and varying thicknesses of materials.

Kiss Cutting

For businesses that require an efficient solution for producing stickers, labels, and adhesive-backed products, Kiss Cutting is the best option. This process involves creating a shallow cut, or a light “kiss”, in the top layer of a laminated material, allowing the laminate fixed to a liner to be easily peeled off like a sticker or stamp. Kiss Cutting enables customization of intricate designs or shapes, and offers accuracy, efficiency, and cost effectiveness. 

Perforation

Perforation is a precise and efficient method used to create small, evenly spaced holes or slits in materials such as paper, plastics, foam, and various materials. This process allows for easy tearing along specific lines, which is why it is commonly used for mailers, calendars, notebooks, etc. Perforating is beneficial for its versatility, manufacturing value, production efficiency, and easy part removal. This is a great solution for a business that is seeking to add functionality and convenience to its products. 

Pull Tabs & Extended Liners

Pull Tabs and Extended Liners offer a hassle-free process of removing a liner from a die-cut part. Since adhesives can sometimes be challenging to separate from a liner, these options enable you to quickly access the product without struggle. Pull Tabs and Extended Liners combine practicality with efficiency and can be added to our die-cut solutions. 

Waterjet Cutting

Waterjet cutting provides high precision cuts without the use of heat, making it both versatile and secure, as there are no risks of heat distortion or damage. By utilizing a high-pressure stream of water, Waterjet cutting can slice through a variety of materials at different angles, from metals to composites. This capability is widely used in aerospace, automotive, and manufacturing industries for its accuracy and efficiency. Waterjet cutting is an ideal solution for waste reduction while maintaining product quality.

Laser Cutting

Laser Cutting utilizes a focused laser beam to burn, melt or vaporize a material until a clean edge has been made. This process is exceptionally precise when cutting materials, producing a sharp, clean finish. Laser Cutting is also very versatile, as it can cut through a wide range of materials. If your company is seeking an extremely accurate and efficient method to cut materials, then Laser Cutting is the right solution.